MD Helicopters MD500 Series User Manual

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TECHNICAL DESCRIPTION
00
Marketing and Sales
4555 E. McDowell Road
Mesa, Arizona 85215-9734
Comments and/or questions may be directed to:
Sales: (480) 346-6344
Fax: (480) 346-6339
Revised January 2011
© 2011 MD Helicopters, Inc. All rights r
eserved.
This Technical Description is not subject to a revision service. It
is the manufacturer’s practice to continuously improve its
products and therefore the right is reserved to make changes
without notice in the design or manufacture of the MD 500
Series helicopters which may be considered necessary.
MD 530F
MD
500E
MD
520N
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Summary of Contents

Page 1 - TECHNICAL DESCRIPTION

TECHNICAL DESCRIPTION 00 Marketing and Sales 4555 E. McDowell Road Mesa, Arizona 85215-9734 Comments and/or questions may be dire

Page 2

2 DIMENSIONS 1.1 Dimensions

Page 3

3 STANDARD EQUIPMENT 2.0 MD 500E® Standard Equipment Airframe  Extended Landing Gear  Rapid Door Removal Hinges (cockpit and cab

Page 4

4 STANDARD EQUIPMENT Engine and Electrical  Rolls-Royce 250-C20B Engine, 420 shp (313 kw)  Automatic Engine Reignition  Engine

Page 5 - TABLE OF CONTENTS

5 STANDARD EQUIPMENT Annuciator Panel  Battery Overtemp Warning Light  Engine Chip Detector Warning Light  Engine Out Warni

Page 6

PERFORMANCE SPECIFICATIONS 6 3.0 MD500E® PERFORMANCE SPECIFICATIONS 3.1 Performance Specifications (C20B Engine) Performance With C20B Engine Ch

Page 7 - TABLE OF CONTENTS

PERFORMANCE SPECIFICATIONS 7 3.2 Performance Specifications (C20R Engine) Performance with C20R Engine Characteristics at Design Gross Weight Met

Page 8

PERFORMANCE SPECIFICATIONS 8 <<<< ROLLS ROYCE 250-C20B >>>>16000140001200010000800060004000200002200 2400 2600 2800 3000 3

Page 9

PERFORMANCE SPECIFICATIONS 9 3.4 Hover-Out-of-Ground-Effect (C20B Engine),

Page 10 - DIMENSIONS

PERFORMANCE SPECIFICATIONS 10 3.5 Takeoff Gross Weight Worksheet (C20B Engine) C20B Mission #1 Mission #2 Empty Weight 1,481 lb (672 kg) Pi

Page 11 - Interior

PERFORMANCE SPECIFICATIONS 11 3.6 Payload vs Range (5000’, ISA) (C20B Engine)

Page 13 - Miscellaneous

PERFORMANCE SPECIFICATIONS 12 3.7 Speed for Best Range (C20B Engine)

Page 14 - PERFORMANCE SPECIFICATIONS

PERFORMANCE SPECIFICATIONS 13 3.8 Speed for Best Endurance (C20B Engine)

Page 15

PERFORMANCE SPECIFICATIONS 14 3.9 Fuel Flow, Sea Level, ISA (15°C) (C20B Engine) Note: Use for Estimates Only. Not FAA Approved. Based on clean

Page 16

PERFORMANCE SPECIFICATIONS 15 3.10 Fuel Flow, Sea Level, ISA +20°C (35°C) (C20B Engine) Note: Use for Estimates Only. Not FAA Approved. Based on

Page 17

PERFORMANCE SPECIFICATIONS 16 3.11 Fuel Flow, 4,000 feet, ISA (7°C) (C20B Engine) Note: Use for Estimates Only. Not FAA Approved. Based on clean

Page 18

PERFORMANCE SPECIFICATIONS 17 3.12 Fuel Flow, 4,000 feet, ISA +20°C (27°C) (C20B Engine) Note: Use for Estimates Only. Not FAA Approved. Based o

Page 19

PERFORMANCE SPECIFICATIONS 18 3.13 Hover-In-Ground-Effect (C20R Engine)

Page 20

PERFORMANCE SPECIFICATIONS 19 3.14 Hover-Out of-Ground-Effect (C20R Engine)

Page 21

PERFORMANCE SPECIFICATIONS 20 3.15 Takeoff Gross Weight Worksheet (C20R Engine) C20R Mission #1 Mission #2 Empty Weight 1,517 lb (688 kg)

Page 22

PERFORMANCE SPECIFICATIONS 21 3.16 Payload vs Range (5000’, ISA) (C20R Engine)

Page 24

PERFORMANCE SPECIFICATIONS 22 3.17 Speed for Best Range (C20R Engine)

Page 25

PERFORMANCE SPECIFICATIONS 23 3.18 Speed for Best Endurance (C20R Engine)

Page 26

PERFORMANCE SPECIFICATIONS 24 3.19 Fuel Flow, Sea Level, ISA (15°C) (C20R Engine) Note: Use for Estimates Only. Not FAA Approved. Based on clean ai

Page 27

PERFORMANCE SPECIFICATIONS 25 3.20 Fuel Flow, Sea Level, ISA +20°C (35°C) (C20R Engine) Note: Use for Estimates Only. Not FAA Approved. Based on c

Page 28

PERFORMANCE SPECIFICATIONS 26 3.21 Fuel Flow, 4,000 feet, ISA (7°C) (C20R Engine) Note: Use for Estimates Only. Not FAA Approved. Based on clean a

Page 29

PERFORMANCE SPECIFICATIONS 27 3.22 Fuel Flow, 4,000 feet, ISA +20°C (27°C) (C20R Engine) Note: Use for Estimates Only. Not FAA Approved. Based on

Page 30

DIRECT OPERATING COST ESTIMATES 28 4.0 MD 500E® Estimated Direct Operating Cost Per Hour (Based upon year 2010 US$) C20B Engine C20R+ Engine

Page 31

DIRECT OPERATING COST ESTIMATES 29 4.1 MD 500E® Direct Operating Cost Worksheet Fuel and Lubricants  Fuel and Lubricants Fuel @ $ per gal

Page 32

COMPONENT MAINTENANCE SCHEDULE 30 5.0 Component Maintenance Schedule Limited-Life Parts Component Finite Time (hr) Main Rotor Blade 3,530 Blade

Page 33

FEATURES AND BENEFITS 31 6.0 MD 530F® Features and Benefits The MD 530F® is engineered to meet your requirements for hot-day, high-altitude operat

Page 35

DIMENSIONS 32 6.1 Dimensions NOTES 1. Helicopter on ground with full fuel. Typical attitude of cargo deck 5.

Page 36

STANDARD EQUIPMENT 33 7.0 MD 530F® Standard Equipment *Required Options Included in Base Price as of 2008 Airframe  Extended Land

Page 37

STANDARD EQUIPMENT 34 Engine and Electrical  Rolls-Royce 250-C30 Engine, 650 shp (485 kw)  Automatic Engine Reignition  Eng

Page 38

STANDARD EQUIPMENT 35 Annuciator Panel  Battery Overtemp Warning Light  Engine Chip Detector Warning Light  Engine Out

Page 39

PERFORMANCE SPECIFICATIONS 36 8.0 Performance Specifications Characteristics at Design Gross Weight Metric 1406 kg Imperial 3,100 lb Maximum Cr

Page 40

PERFORMANCE SPECIFICATIONS 37 8.1 Hover-In-Ground-Effect

Page 41

PERFORMANCE SPECIFICATIONS 38 8.2 Hover-Out of-Ground-Effect

Page 42

PERFORMANCE SPECIFICATIONS 39 8.3 Takeoff Gross Weight Worksheet Example Mission #1 Mission #2 Empty Weight 1,591 lb (722 kg) Pilot 170

Page 43

PERFORMANCE SPECIFICATIONS 40 8.4 Payload vs Range (5000’, ISA)

Page 44

PERFORMANCE SPECIFICATIONS 41 8.5 Speed for Best Range

Page 45

TABLE OF CONTENTS TABLE OF CONTENTS page 1.0 MD 500E® FEATURES AND BENEFITS………………………………..………………………... 1 1.1 Dimensions………………………..….

Page 46

PERFORMANCE SPECIFICATIONS 42 8.6 Speed for Best Endurance

Page 47

PERFORMANCE SPECIFICATIONS 43 8.7 Fuel Flow, Sea Level, ISA (15°C) Note: Use for Estimates Only. Not FAA Approved. Based on clean aircraft, leve

Page 48

PERFORMANCE SPECIFICATIONS 44 8.8 Fuel Flow, Sea Level, ISA +20°C (35°C) Note: Use for Estimates Only. Not FAA Approved. Based on clean aircraft,

Page 49

PERFORMANCE SPECIFICATIONS 45 8.9 Fuel Flow, 4,000 feet, ISA (7°C) Note: Use for Estimates Only. Not FAA Approved. Based on clean aircraft, lev

Page 50

PERFORMANCE SPECIFICATIONS 46 8.10 Fuel Flow, 4,000 feet, ISA +20°C (27°C) Note: Use for Estimates Only. Not FAA Approved. Based on clean aircra

Page 51

DIRECT OPERATING COST ESTIMATES 47 9.0 MD 530F® Estimated Direct Operating Cost Per Hour (Based upon year 2010US) C30 Engine Fuel and Lubrica

Page 52

DIRECT OPERATING COST ESTIMATES 48 9.1 MD 530F® Direct Operating Cost Worksheet  Fuel and Lubricants Fuel @ $ per gallon @ approx. gallons

Page 53

COMPONENT MAINTENANCE SCHEDULE 49 10.0 Component Maintenance Schedule Limited-Life Parts Component Finite Time (hr) Main Rotor Blade 3,430 Bla

Page 54

SYSTEM DESCRIPTION 50 11.0 MD 520N® SYSTEM DESCRIPTION Airborne Law Enforcement Configuration Fast: Vne of 175 miles per hour (250

Page 55

SYSTEM DESCRIPTION 51 11.1 MD 520N® Design Description The MD 520N® is a fast, agile, lightweight, turbine powered, all-purpose helicopt

Page 58 - SYSTEM DESCRIPTION

SYSTEM DESCRIPTION 53 11.1.2 MD 520N® Inboard Profile and Features The crashworthy designed fuselage structure beneath the pilot/c

Page 59

SYSTEM DESCRIPTION 54 11.2 MD 520N® On Patrol Four doors are installed on the MD 520N® - two on each side. The two forward

Page 60

SYSTEM DESCRIPTION 55 Thus, very light centrifugal loads are sensed by the hub. The “V” legs of the strap pack rotate as driving members to

Page 61

SYSTEM DESCRIPTION 56 11.2.2 Interchangeability Parts and assemblies listed below are interchangeable: 1. Main rotor blade (tracking of n

Page 62

SYSTEM DESCRIPTION 57 11.3 NOTAR® ANTI-TORQUE SYSTEM Greater Safety:  U.S. FAA, NTSB and U.S. Army Studies have shown that 21 percent of

Page 63

SYSTEM DESCRIPTION 58 11.3.2 NOTAR® System Components The vertical stabilizers are connected to the pilot’s anti-torque (rudder) pedals. T

Page 64

SYSTEM DESCRIPTION 59 11.3.4 LOW EXTERNAL NOISE The elimination of the high-tip-speed tail rotor assembly makes the MD 520N® the quietest turb

Page 65

SYSTEM DESCRIPTION 60 80% Accidents Other than Tail Rotor6% All Accidents Avoidable14% Accidents Saved with NOTAR® System11.3.5 INHERENT SAFETY

Page 66

STANDARD EQUIPMENT 61 12.0 MD 520N® Standard Equipment *Required Options Included in Base Price as of 2008 Airframe  Extended L

Page 67

TABLE OF CONTENTS page 9.0 0MD 530F® DIRECT OPERATING COST ESTIMATES……………………………………………. 47 9.1 MD 530F® Direct Operating Cost Wor

Page 68

STANDARD EQUIPMENT 62 Engine and Electrical  Rolls-Royce 250-C20R Engine, 450 shp (336 kw)  Automatic engine reignition  Engi

Page 69

STANDARD EQUIPMENT 63 Annunciator Panel  Battery Overtemp Warning Light  Engine Chip Detector Warning Light  Engine Out

Page 70

PERFORMANCE SPECIFICATIONS 64 13.0 MD 520N® Performance Specifications Characteristics at Design Gross Weight Metric 1361 KG Imperial 3000 lb.

Page 71

PERFORMANCE SPECIFICATIONS 65 13.1 Hover-In-Ground-Effect.

Page 72

PERFORMANCE SPECIFICATIONS 66 13.2 Hover-Out of-Ground-Effect.

Page 73

PERFORMANCE SPECIFICATIONS 67 13.3 Takeoff Gross Weight Worksheet. C20B Mission #1 Mission #2 Empty Weight 1,585 lb (719 kg) Pilot 170 lb

Page 74

PERFORMANCE SPECIFICATIONS 68 13.4 Payload vs Range (5,000’, ISA)

Page 75

PERFORMANCE SPECIFICATIONS 69 13.5 Speed for Best Range

Page 76

PERFORMANCE SPECIFICATIONS 70 13.6 Speed for Best Endurance

Page 77

PERFORMANCE SPECIFICATIONS 71 13.7 Fuel Flow, Sea Level, ISA (15°C) Note: Use for Estimates Only. Not FAA Approved. Based on clean aircraft, leve

Page 79

PERFORMANCE SPECIFICATIONS 72 13.8 Fuel Flow, Sea Level, ISA +20°C (35°C) Note: Use for Estimates Only. Not FAA Approved. Based on clean aircraf

Page 80

PERFORMANCE SPECIFICATIONS 73 13.9 Fuel Flow, 4,000 feet, ISA (7°C) Note: Use for Estimates Only. Not FAA Approved. Based on clean air

Page 81

PERFORMANCE SPECIFICATIONS 74 13.10 Fuel Flow, 4,000 feet, ISA +20°C (27°C). Note: Use for Estimates Only. Not FAA Approved. Based on

Page 82

DIRECT OPERATING COST ESTIMATES 75 14.0 MD 520N® Estimated Direct Operating Cost per Hour (Based upon year 2010US $) C20R+ Engine Fu

Page 83

DIRECT OPERATING COST ESTIMATES 76 14.1 MD 520N® Direct Operating Cost per Hour Worksheet  Fuel and Lubricants Fuel @ $ per gallon

Page 84 -  Fuel and Lubricants

77 COMPONENT MAINTENANCE SCHEDULE 15.0 Component Maintenance Schedule Limited Life Parts Component Finite Tiime (hr)Main Rotor Blade 3,530 Bla

Page 85

78 OPTIONAL EQUIPMENT 16.0 MD500 SERIES OPTIONAL EQUIPMENT Airspeed/Time lb kg  Davtron 877 Digital Clock  Heated Pitot Tube, MD 500E/530F

Page 86 - Avionics lb kg

79 OPTIONAL EQUIPMENT Comm/Intercom lb kg  A711 Audio Panel  AA97 Audio Panel System  AMS-42F Dual Channel Audio Panel  AMS-44 Dual Chann

Page 87 - Engine lb kg

80 OPTIONAL EQUIPMENT Environmental lb kg  Air Conditioning R-134 with Forward Evaporator 88.8 40.3 Exterior Accessories lb kg  Breeze Eas

Page 88 - OPTIONAL EQUIPMENT

81 OPTIONAL EQUIPMENT Interior/Trim/Lights lb kg  Instrument Panel Face Plate Modification  Leather Covered Interior Panels  Leather Covered

Page 89 - Windows/Canopy lb kg

1 FEATURES AND BENEFITS 1.0 MD500E® Features and Benefits The MD 500E® delivers the highest speed, payload and productivity in its class. Rear seat

Page 90 - PRODUCT SUPPORT PLAN

PRODUCT SUPPORT PLAN 82 17.0 PRODUCT SUPPORT PLAN MD Helicopters, Inc. is dedicated to a successful fielding of its new helicopters and to improve

Page 91

PRODUCT SUPPORT PLAN 83 MD Power™ Inclusions - Systems and Parts Covered: The following airframe systems, subsystems, components and/or parts and o

Page 92

PRODUCT SUPPORT PLAN 84 Direct Operating Cost: The operating cost of MD Helicopters, Inc. are planned to be the lowest in their classes. The plan is

Page 93 - TRAINING

TRAINING 85 18.0 TRAINING The MD Helicopters, Inc. Commercial Training Center offers cost-effective factory designed training courses for MD 500 s

Page 94

TRAINING 86 Maintenance Training: The Airframe Maintenance Course is designed to familiarize a licensed A & P mechanic with the maintenance and

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